Precision Wire Terminations for Manufacturing in Clinton Township, MI

At Diamond Die and Mold (DDM), we understand the intricate demands of manufacturing, especially the need for precision wire terminations that align with your exact project specifications. Our advanced machinery and experienced team allow us to handle an extensive range of wire sizes, ensuring every termination is executed with unmatched accuracy and consistency.

If you’re working with high-voltage cables or smaller gauge wires, we provide reliable terminating services that support the efficiency and quality of your manufacturing process, delivering results that improve the overall performance of your products.

Terminating a Wide Range of Wire Sizes

Our applicators are designed to accommodate a broad range of wire sizes, from 0.13mm² to 170mm², making them ideal for a variety of termination projects. This flexibility ensures precise and reliable terminations for commonly used wire sizes, including 50mm², 70mm², 90mm², and 120mm², which are frequently required in automotive, industrial and manufacturing applications.

Whether you’re working with smaller wires or tackling larger, more complex tasks, our equipment ensures accurate performance across the spectrum. For questions about handling other wire sizes outside of the specified range above, contact Diamond Dies.

Popular Wire Sizes We Handle: 50mm², 70mm², 90mm² & 120mm²

50mm² Wires

Ideal for medium-duty wiring tasks, 50mm² wires are commonly used for moderate power distribution, offering flexibility and reliability in manufacturing.

70mm² Wires

Offering a robust solution for larger wiring needs, 70mm² wires are well-suited for more demanding power connections, delivering durability and efficient energy transfer.

90mm² Wires

Designed for high-performance applications, 90mm² wires provide the strength and capacity needed for handling significant power loads, ensuring optimal performance for high-voltage components.

120mm² Wires

For the most demanding power connections in manufacturing, 120mm² wires deliver maximum current capacity and durability, perfect for heavy-duty tasks requiring reliable, long-term performance.

Comprehensive Wire Solutions for Electric Vehicle Manufacturing

Electric vehicles require precise and reliable wiring solutions to ensure smooth operations and safety. Our extensive range of wire sizes allows us to cater to all aspects of EV-wiring high-voltage connections. By offering custom terminations for 50mm², 70mm², 90mm², and 120mm² wires, we provide comprehensive solutions for the diverse needs of the EV industry.

Frequently Asked Questions About Wire Sizes in Terminations

What Wire Sizes Can Your Termination Applicators Handle?

Our applicators are designed to accommodate a wide range of wire sizes up to 170mm². This broad capacity allows us to cater to various manufacturing processes, whether you’re dealing with fine, delicate wires or more robust, thicker cables.

This versatility ensures that our equipment can meet the demands of different industries and project requirements, providing accurate and efficient terminations across this entire size spectrum. Be sure to contact us with any questions about particular wire sizes.

Are There Specific Applicators for Larger Wire Sizes Like 50mm², 70mm², 90mm² & 120mm²?

Yes, we offer applicators specifically engineered to handle larger wire sizes, such as 50mm², 70mm², 90mm², and 120mm². These applicators are designed to manage the increased thickness and rigidity of larger wires, ensuring precise crimping and secure terminations.

This makes them suitable for applications requiring heavy-duty connections, such as automotive, industrial, or power distribution projects.

Can I Use the Same Applicator for Different Wire Sizes?

Many of our applicators are built with versatility in mind and can adjust to accommodate different wire sizes within a certain range.

However, it’s essential to verify the applicator’s compatibility with your specific wire sizes to ensure optimal performance and avoid any issues during the termination process. Adjusting to the right settings for each wire size ensures consistent and reliable results, maintaining the integrity of your wire connections.

What Are the Applications for 50mm² Wires in EV Manufacturing?

50mm² wires are commonly used for medium-duty tasks in EVs, including moderate power distribution. These wires are flexible and reliable, making them ideal for applications that don’t require heavy power loads but still need consistent performance.

Can DDM Handle Custom Terminations for Different Wire Sizes?

Yes, DDM specializes in custom wire terminations for a wide range of sizes, including 50mm², 70mm², 90mm², and 120mm². Our team works closely with you to provide tailored solutions for high-voltage applications in EV manufacturing.

Get in Touch with DDM for Tailored Wire Solutions

If your manufacturing project requires specific wire terminations, look no further than DDM. We offer reliable, precise terminations for 50mm², 70mm², 90mm², and 120mm² wires, ensuring that your project runs smoothly from start to finish. Contact us today to discuss your requirements and discover how we can provide tailored solutions for your EV wiring needs.